Manufacturing
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A wholly owned factory of Suochen Metals Group

SAMPLE AND PILOT RUN PRODUCTION

 Implements NPI (new project introduced) and NPD (new project developed) projects.

◎ Pilot run verification for production reliability.

◎ Run machining production with:
       ● Vertical machining centers (LGMazak),type: VCS530CL
       ● Nuematic Lathes QSM250L/500(LGMazak)
       ● Zeiss CMM

PILOT RUN & PRODUCTION

◎ Machining production for small parts on VCS530CL


DFD
2002

Established in

28

Staffs

100,000

Production capacity yearly

DFD found in 2002, it produces investment casting parts with an area of 28,000sqm plant site. It controls the whole production process with ERP system since 2007. It focuses on high quality SS/alloy material with entire processing control plan. The production capacity is 100,000pcs/month (nearly 100 tons/month) DFD tons/month) DFD obtained its ISO-9001:2000 Quality Management System Certificate in 2003 and its EU PED and JWWA Quality certificate in 2004.

Major Products

◎ E-motor components

◎ Valves & Pumps parts

◎ Gear box components

◎ Instrument parts




DHMM
1990

Established in

200

Staffs

160,000

Production capacity yearly

DHMM is partially owned by SUOCHEN, was established in 1990 and currently has 200 staffs,including 36 management personnel.DHMM obtained BS-EN-ISO-9001 : 2000 Certificate of Quality Management System in 2005.DHMM machines the ferrous and non-ferrous castings, which includes large size welding electronic housing, large size casting housing,various sizes of casting electronic brackets, etc…it has archived more than 160,000pcs of production capacity yearly.

Major Products

Machined motor stator housing & brackets

Stainless steel E-motor and gear box components

Wind mill components

Gear boxes

Machining bases for various industrial mackets


DRH
1989

Established in

68000

Total Area

40000

Building Area

DRH found in 1989, is an enterprise that integrates casting, machining, and valve manufacturing. Located in Changxingdao, Dalian. After nearly 30 years of development, the company's fixed assets have exceeded 280 million yuan, covering a total area of 68000 square meters and a building area of 40000 square meters. QMS:ISO9001 certified. DRH QMS:ISO9001 certified. Material: FC150, FC170, FC200, FC250, FCD400, FCD450, FCD500, FCD600, Cast steel ZG230-450 and Stainless steel 304/316L. Production: Automatic Molding Line with ZZ416B, X7060 and X8065, resin sand molding, Lost Foam Casting Production Line, Stainless Steel Welding.

Major Products

Motor and generator component-stator housing, end shield, etc/valve components, water pump components, hydraulic components, automotive components, etc.

DFM
1965

Established in

DFM found in 1965, formerly known as Dalian Powder Metallurgy Plant, The Company is a component manufacturing enterprise for railway locomotive, LRTs & Metro cars steel structure. It was affiliated to CRRC Dalian Co., Ltd. in 1988, becoming a backbone and supporting enterprise in China railway transportation equipment industry.. In 2020,the company completed ownership reform into a limited liability company.
ManufacturingCapacity: CNC Cutting machines: 1 Flame cutting machine, 1 DFM •CNC Cutting machines: 1 Flame cutting machine, 1 Plasma cutting machine, 2 Fiber Laser Cutting Machines (3kW, 10kW),4 Bending Machines . •Welding machines: 4 Welding robots(IGM, FANUC ),157 Gas shielded welding machines,27 Argon arc welding machines,2 Spot welding machines. •Other key equipments: 2 Machining center, 1 Laser cleaning machine/1kw, 4 Defect detectors (UT,MT), 30 Other Machining equipments, etc.

Major Products

Parts of metro vehicles, Parts of Locomotives, Motor stator frame and skip pan, etc.

Material type

Carbon steel, Stainless steel, Aluminium alloy, etc.

QMS

EN15085, ISO9001, ISO3834 certified.


DCM
2005

Established in

100

Staffs

DCM found in 2005, it produces precision casting parts for an annual capacity of 600 metric tons with staff team of 100 over rich-experience and good-skilled employees.
DCM owns imported spectrum analyzer, hardness tester, wax injection machine, electric furnace, etc. The products cover stainless steel, carbon steel, alloy steel and tool steel, PTD obtained its ISO-9001:2000 Quality DCM PTD obtained its ISO-9001:2000 Quality Management System Certificate in 2006, currently it is in the progress of passing PED Certification stated by CE.

Major Products

Auto parts

Valves

Pumps

Hardware for industry and civil


DRC
40,000

square meters

200

Total Employee

12,000

Production capacity yearly

DRC foundry located in Dalian economic development district, 60minutes driving away from Suochen Metals Dalian Office,with floor area 40,000 square meters.

Major Products

ISO9001 certified

Fixed Assets (land investment excluded):15 million US dollars

Production: Furnace melting, resin sand molding

Design capacity: 12,000 tons/year

Material: Gray iron, Ductile iron

Total Employee: 200


On-Site Production Audit

Professional auditors and product responsibility engineers conduct on-site production management audits at the manufacturing facility every six months, following the VDA6.3 standard. These audits include designated product quality reviews and assessments of factory management compliance.

Production Monitoring and Pre-Shipment Inspection

Product responsibility engineers track and verify the manufacturing process of their assigned products and respective factories at least once every two weeks during production. Based on production and shipment history, each product type undergoes random or full inspection before packaging in accordance with AQL sampling principles..

Third-Party Testing by Professional Inspection Center

The Dalian Inspection Center (DIC) conducts sampling inspections based on various product quality cycles defined by the company's quality department. Factories are required to deliver designated batches of ready-to-ship products to DIC, where inspections are carried out according to control plans for each product. Results are then fed back to the production facility by the responsible engineer to ensure continuous improvement.

Scope of Inspection Includes

a. Casting Material Inspection
Physical properties (Tensile testing machine)
Chemical composition (Spectrometer)
Metallographic structure (Microscope)
Welding strength (Fixture tensile testing)
(Photos can be inserted for all above tests)


b. Dimensional Inspection
Various calipers and gauges


c. Geometric Tolerance Inspection
Zeiss Coordinate Measuring Machine (CMM)

d. Thread Inspection
Various thread plug and ring gauges


e. Surface Treatment and Corrosion Resistance Check
C3/C5 scratch and coating thickness inspections (photos optional)
Salt spray testing equipment